The Heart of Your Analyser

Box-level Extractive TDLAS Gas Measurement Module

Don't settle for legacy sensors that drift and degrade. Upgrade your gas analyser with a high-performance TDLAS core. This compact module integrates directly into your instrument, delivering drift-free, precise concentration data for CH₄, CO₂, CO, and NH₃.

Box-level extractive TDLAS gas measurement module installed inside a host analyser with pumped sample gas

The module performs optical measurement. The host instrument owns sample delivery, user interface, alarms, enclosure and final product approval.

Target GasesCH₄ · CO₂ · CO · NH₃Configured for your specific gas and range.
Optimal Flow Rate1 L/minEngineered for stable, accurate measurement.
Compact Integration0 to +45 °CDesigned for seamless in-instrument installation.
Low Power ConsumptionDC 12 V · ≤3 WEfficient steady-state operation.

Architected for OEMs and Integrators

We Handle the Optics. You Own the System.

Building a TDLAS spectrometer from scratch is expensive and time-consuming. We provide the proven optical core, allowing you to focus on what you do best: sample conditioning, user interface, and system-level approvals. Your conditioned sample enters the IN port, and our module returns a clean, reliable concentration signal.

But we don't just throw a box over the wall. We collaborate with your engineering team to ensure the entire sample path—pumps, filters, and moisture traps—is optimised for the specific gas. For reactive gases like NH₃, we provide critical guidance on wetted materials and flow rates to prevent the gas from disappearing before it ever reaches the sensor.

Partners in performance. A great sensor fails if the sample conditioning is wrong. We share our application expertise to help you build a complete analyser that performs flawlessly in the field.
Box-level extractive module connected to pumped sample gas, DC 12 volt power and configured signal outputs
The sample path and host interface are configuration inputs, not accessories to decide after measurement selection.

Multi-Gas Capability

Configured for Your Specific Gas and Application

Choose from four standard gas directions. Each configuration is precisely optimised for your target gas, concentration range, and background matrix, ensuring maximum accuracy and reliability.

Methane CH4 TDLAS measurement directionCH₄ppm or %vol configurations
Carbon dioxide CO2 TDLAS measurement directionCO₂ppm or %vol configurations
Carbon monoxide CO TDLAS measurement directionCOppm configurations
Ammonia NH3 TDLAS measurement directionNH₃sampling material is critical
Other gases are project-adaptation topics, not standard catalogue variants. Different wavelengths may require different lasers, detectors, optical materials, background checks and gas-handling choices.

Designed for Real-World Enclosures

Compact Footprint. Zero Integration Headaches.

Space inside an analyser is always at a premium. We engineered this module to pack maximum optical performance into a tight 140 × 110 × 96 mm footprint. With standard dual stainless sample ports and a robust circular connector, physical integration is straightforward and secure.

We designed the electrical profile to be just as friendly: a standard DC 12V supply drawing less than 3W steady-state. Because this is a box-level component (IP40), we work directly with your team to ensure your final enclosure handles the EMC, grounding, and environmental protection required for your target market.

Box-level extractive gas module dimensions showing 140 by 110 by 96 millimetres and its gas and electrical interfaces
Proportion and interface master. A project manufacturing drawing controls the final configuration.

Platform target specification

Shared envelope before the gas-specific configuration

Box-level extractive module · platform targets
ParameterTarget valueBoundary / note
Standard gasesCH₄, CO₂, CO, NH₃One configured gas/range direction; others require project adaptation.
Housing140 × 110 × 96 mm, matte black metalTarget proportion; released drawing governs.
SupplyDC 12 VHost regulation, protection and connector are configured.
PowerSteady-state ≤3 WTarget after warm-up; start-up profile to be verified.
OutputsRS232, RS485, 4–20 mAConfigured combination; protocol and scaling require confirmation.
Sampling2 × stainless IN / OUT portsExternal pump and conditioning path required.
Nominal flow1 L/minReference test condition; flow tolerance is gas/configuration specific.
ResponseT90 ≤30 s at 1 L/minModule target; total analyser response includes sample transport.
Temperature0 to +45 °CTarget module environment inside host instrument.
ProtectionIP40Target for inside-instrument use.
Explosion protectionNot intrinsically safeDo not place directly in a mine hazardous area as a standalone field device.

Transparent Performance

No Inflated Claims. Just Verifiable Accuracy.

We don't use best-case laboratory numbers to sell modules for dirty industrial processes. Our accuracy targets are clearly segmented and tied to explicit test conditions (e.g., 1 L/min, 25 °C, N₂ background). If your process deviates, we tell you exactly how the performance will change.

Current segmented accuracy targets
GasConfigured rangeLow segmentHigh segment
CH₄0–5000 ppm0–500 ppm: ±10 ppm500–5000 ppm: ±2% of reading
CH₄0–100 %vol0–1.00 %vol: ±0.05 %vol1.00–100 %vol: ±3% of reading
CO₂0–5000 ppm0–500 ppm: ±10 ppm500–5000 ppm: ±2% of reading
CO₂0–100 %vol0–1.00 %vol: ±0.05 %vol1.00–100 %vol: ±3% of reading
CO0–1000 ppm0–100 ppm: ±3 ppm100–1000 ppm: ±2.5% of reading
CO0–5000 ppm0–500 ppm: ±10 ppm500–5000 ppm: ±2.5% of reading
NH₃0–100 ppm0–10 ppm: ±0.5 ppm10–100 ppm: ±3% of reading
NH₃0–1000 ppm0–100 ppm: ±3 ppm100–1000 ppm: ±3% of reading
These are targets, not one universal platform accuracy claim. Detection limit, background interference, wetted material and exact range are locked in the project configuration. At segment boundaries, the wider stated tolerance governs unless a project specification says otherwise.

The Reality of Response Time

Stop Blaming the Sensor for Transport Delays

Our module reacts in seconds (T90 ≤30s), but that number is meaningless if it takes two minutes for the gas to travel down your sampling line. True system response time must account for line volume, pump flow rate, and the dead volume of every filter and water trap in the path.

first estimate: ttransport = Vline / Q Use consistent volume and flow units. The estimate does not replace a step-response test of the complete sample system.
Build the sampling boundary →
Direct measurement compared with extractive sampling through tubing, pump and conditioning components
Every volume and surface between process and cell can change response or sample composition.

Fast-Track Your Integration

Key Information for a Rapid, Accurate Configuration

01

Gas and background

Target species, configured range, normal band, balance gas, water, known interferents and any reactive or corrosive components.

02

Sample path

Take-off location, line length and bore, tubing material, pump, flow, pressure, filters, moisture handling, heating and exhaust.

03

Host interface

Available space, DC supply, signal type, protocol, warm-up, diagnostics, enclosure environment and document set.

When to Walk Away from Extractive Measurement

If the gas is too reactive to survive the sampling line, if the required transport time is too slow for your safety interlock, or if you need a standalone, intrinsically safe field device—stop here. We will help you evaluate our direct-insertion pipeline module instead.

Upgrade Your Analyser Today

Get a Tailored Configuration Recommendation

Share your target gas, measurement range, sample path details, and host instrument specifications. Our engineers will design the optimal module configuration for your application and provide a clear path to deployment.

Request Your Custom Configuration →