Proven Industry Application

Secure Your Coal-Mine Gas Drainage Network

Unreliable methane readings in a gas-drainage network don't just cause downtime—they create unacceptable safety risks. Our TDLAS modules deliver the instantaneous, drift-free data you need at every critical node, from the branch manifold to the utilisation inlet, ensuring total process control and compliance.

Methane measurement module on the collector header of a coal-mine gas-drainage pump station

Network-Wide Visibility

Solve the Unique Challenges of Every Measurement Point

A one-size-fits-all sensor will fail in a complex drainage network. We engineer our modules to overcome the specific pressure, moisture, and flow dynamics present at each critical node in your system.

Methane modules on branches of a gas-drainage manifold

Branch Manifold

Identify dilution and decline instantly. We help you balance the network despite the unpredictable moisture, flow, and blockage behaviours unique to each branch.

Methane module installed on an underground gas-drainage main

Underground Main

Monitor the mixed gas before it exits the working area. Our modules are designed to survive the harsh washdown environments and strict hazardous-area constraints of underground mains.

Methane module on the collector upstream of a gas-drainage pump station

Pump-Station Collector

When the reading triggers a shutdown, accuracy is non-negotiable. We engineer for the severe pressure transients at the collector to ensure your safety interlocks never fail.

Methane concentration measurement ahead of gas utilisation equipment

Utilisation Inlet

Protect your downstream assets. Whether feeding an engine, boiler, or flare, our modules provide the precision data needed to meet strict acceptance and protection rules.

The Clear Choice

Why Direct Insertion is the Only Logical Solution

Extractive sampling systems in coal mines are a maintenance nightmare. Pumps fail, filters clog with coal dust, and long sample lines introduce dangerous delays. Our Pipeline Insertion TDLAS Module bypasses all of this. It measures directly in the flow via a G1 inch fitting, giving you instantaneous, reliable CH₄ data across a 0–100 %vol range while virtually eliminating maintenance costs.

We work with you to verify installation suitability, ensuring representative flow, accessible maintenance, and a clearly defined host-system boundary. Our goal is to maximise measurement reliability and minimise your total cost of ownership.

See the Financial Case for Direct Insertion →
Pipeline cross-section showing the insertion methane module and its flow-through window inside the gas stream
The measurement window is in the flowing gas. The host system still owns the final alarm, interlock and approval.

De-Risk Your Installation

Don't Guess. Validate Your Process Conditions.

Minimum application inputs by engineering topic
TopicRecordWhy it changes the decision
Gas compositionNormal CH₄ band, extremes, water, dust and relevant background gasesChanges optical selection, contamination risk and verification plan
PressureMinimum, normal and maximum absolute pressure; transient behaviourChanges spectral shape, compensation and mechanical boundary
PipelineDiameter, fitting, wall, orientation, local velocity profile and isolation methodDetermines insertion geometry, representativeness and maintenance
DecisionDisplay, trend, warning, control or shutdown thresholdDetermines uncertainty treatment and system validation
Host systemPower, protocol, enclosure, approval, alarm logic and document ownerPrevents a module claim from being mistaken for system compliance
Market-specific threshold rules are not universal. For example, German gas-extraction guidance contains concentration thresholds for particular positions and actions. Those values must be labelled Germany-specific and must not be copied into another jurisdiction without checking the applicable mine rules and approved system design.

Ready to Improve Your Operations?

Get a Site-Specific Measurement Solution

Describe your installation positions, pressure conditions, methane range, and operational requirements. Our engineers will design a tailored measurement solution that maximises reliability and supports your safety and process control objectives.

Request Your Custom Assessment →